Plastic product development
From idea to a manufacturable plastic product.
A brilliant idea is only the beginning. PEZY combines smart design, in-depth materials knowledge and manufacturing expertise. From the first sketch and prototypes to small production runs and the transition to mass production — with sustainability in mind.
These companies trust PEZY to turn their product ideas into reality.
From idea to market launch
Test early. Develop with purpose. Scale with confidence.
Plastic product development is about more than building a prototype. Every decision affects the quality and service life of the final product. That is why we test ideas and assumptions as early as possible.
Materials knowledge that makes a design manufacturable.
Our strength lies in combining creativity with technical depth. We bring together design, materials knowledge and manufacturing expertise in a single process — for medical applications, consumer products and industrial solutions.
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The right plastic for the application
From ABS, PC and PP to biopolymers and high-performance composites: we advise on the material best suited to the application, required service life and production process.
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Smart structures and assembly
We optimise wall thicknesses for strength and cost, define tolerances and consider the entire supply chain. This makes complex components practical to manufacture.
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Consider manufacturing processes from the outset
Our knowledge of injection moulding, blow moulding and overmoulding helps prepare a design for scalable production.
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Predict performance before the first mould
Mould flow analyses, finite element analysis (FEA) and thermal calculations help reduce risks and prevent costly modifications later on.
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From simulation to physical proof
In our own prototyping and pilot facilities, we verify that a design also performs robustly in practice. Digital models and physical tests reinforce each other.
Sustainability as a starting point
Designed & built for life.
Circularity is embedded in our projects. Within the European PolyCE consortium, we developed a methodology for Design for and from Recycling. It makes sustainable choices tangible and practical to implement.
Designing for recycling
We develop products designed for recycling. By considering material choices and disassembly during the design phase, we clarify how a product can be used in a circular system.
Designing with recycled materials
We also design products made from recycled or bio-based materials. Materials knowledge helps unite sustainability, functionality and manufacturability.
Substantiate sustainable choices
Material testing, disassembly analyses and recyclability assessments make sustainable choices practical to verify. Want to know more? The Design for and Design from Recycling e-book is available on our recycling page.
Braster: breast examination at home
Preparing a medical device for production: bringing technology, ergonomics, enclosure and app to market in one year.
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Philips OneUp: mopping without a bucket
From concept to a lightweight, manoeuvrable and manufacturable product—with clean water, battery and tanks in one compact mop.
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Skinly: skin analysis in your hand
From front-end innovation to production: a handheld device with sensors and AI-based guidance, ready for international studies.
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Revolve Wheel: foldable and rigid
A wheelchair wheel that takes up to 60% less space, with a mechanism that folds almost by itself.
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Wavin Tigris MX: a secure connection
Engineering, trial moulds and industrialisation for a fitting that withstands temperature, pressure and variations in assembly.
View caseWhy PEZY
Design, engineering and production combined.
With more than thirty years of experience, we take responsibility from idea to series production. Industrial designers, plastics engineers, electronics specialists and production managers work together to get every detail right.
3 locations
Design, engineering and production under one roof.
Pilot Factory
From the first model to small series, all in-house.
30+ years
Product innovation since 1995.
Great Place to Work
Recognised based on feedback from our employees.
Ready to continue the conversation?
Schedule a conversation or send us a message. We would be glad to discuss customer value, manufacturability and the next step.
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