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Elixxe: a bottle that brings product and ingredients together

A new beverage concept needs packaging that communicates the idea and can be manufactured. For Elixxe PEZY combined a bespoke bottle design with an ingredient capsule, standard components and a first production run from the Pilot Factory.

Three Elixxe bottles with clear drink and black caps.

Introductie

From beverage concept to bespoke packaging

A drink with a separate ingredient capsule requires packaging where form and engineering work together. For Elixxe PEZY developed that combination into a first production series.

Kernresultaten

Bespoke bottle design

A recognisable pack with a sealed ingredient capsule.

Use of standard components

An existing capsule and cap supported preparation for pilots.

First series in-house

Production and assembly of bottle, label and capsule in the PEZY Pilot Factory.

01 · De uitdaging

A bespoke package ready for first sale

Elixxe wanted to introduce a drink with natural ingredients, vitamins and minerals in distinctive packaging.

The bottle needed to accommodate a sealed ingredient capsule. That required more than an identifiable exterior: bottle, capsule and cap also had to be manufacturable and assembled as a single unit.

Loose ingredient capsule for the Elixxe bottle.

02 · De rol van PEZY

From packaging concept to first series

PEZY took on the process from the initial packaging concepts to the first series production.

We combined the bottle design, technical development and production. Our Pilot Factory handled production and assembly of bottle, label and capsule.

PEZY

Packaging design, technical development and initial series production.

03 · De aanpak en het inzicht

Using existing components with purpose

We combined a bespoke bottle design with a standard capsule and cap.

This allowed us to prepare the packaging for pilots and sale in a short time. The main technical challenge was securing the sealed capsule. For this we developed a specific preform: the plastic parison from which the bottle is made.

Hand-drawn studies of bottle shapes and packaging concepts for Elixxe.

04 · De oplossing

A recognisable bottle with an integrated capsule

The capsule was given a fixed position in the bottle, while the design gave Elixxe its own shelf presence.

In addition to the drink bottle, Elixxe offered refill packs. The packaging therefore addressed both the initial purchase and reuse of the bottle.

A hand adds an ingredient capsule to an open Elixxe bottle.
Three Elixxe bottles with clear drink and black caps.
Loose ingredient capsule for the Elixxe bottle.
Hand-drawn studies of bottle shapes and packaging concepts for Elixxe.
Two Elixxe bottles next to a loose capsule.
A hand adds an ingredient capsule to an open Elixxe bottle.
Four digital design variants of the Elixxe bottle.

05 · Het resultaat

The step to a physical product on the market

The result was a developed package and a first production series.

By linking design decisions directly to available components, tooling and assembly, Elixxe could move from product idea to pilots and sales.

Your product question

How do you take your packaging idea into production?

We help you combine choices for form, material, components and assembly so you know early on how your packaging can be manufactured.

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